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Prepare the filling vegetables: Finely chop 1/2 cup of yellow onion, shred 1/2 cup of carrots, shred 1/2 cup of zucchini, mince 2 cloves of garlic, and finely chop 1/4 cup of dill pickles.

Mix the sausage roll filling: In a large mixing bowl, combine the lean ground beef, chopped onion, shredded carrots, shredded zucchini, minced garlic, chopped pickles, 2 tablespoons ketchup, 1 tablespoon yellow mustard, 1/2 teaspoon salt, 1/4 teaspoon black pepper, 1/2 teaspoon onion powder, and 1/2 teaspoon garlic powder. Mix thoroughly by hand until all ingredients are well combined.

Caramelize onions for the sauce: In a small saucepan over medium-low heat, add 1 teaspoon of olive oil and 1/4 cup of finely chopped yellow onion. Sauté slowly for 10-15 minutes, stirring occasionally, until the onions are deeply caramelized and golden brown. Remove from heat and let cool slightly.

Prepare the lighter burger sauce: In a small bowl, combine the cooled caramelized onions, 1/2 cup of plain Greek yogurt, 2 tablespoons of ketchup, 1 teaspoon of packed brown sugar, 1 teaspoon of yellow mustard, and 2 tablespoons of dill relish. Mix well until the sauce is smooth and thoroughly combined. Set aside.

Preheat oven and prepare baking sheet: Preheat your oven to 400°F. Line a large baking sheet with parchment paper.

Assemble the sausage rolls: On a lightly floured surface, unroll one sheet of thawed puff pastry. Spoon half of the beef filling mixture down the center of the pastry sheet, forming a log shape about 1 1/2 inches thick. Sprinkle 1/2 cup of grated cheddar cheese (or lay 2 slices) over the filling. Fold one long side of the puff pastry over the filling, then roll it tightly to enclose the filling. Press firmly to seal the seam. Use a fork to crimp and seal both ends of the pastry log. Repeat with the second sheet of puff pastry and the remaining filling and cheese.

Cut and prepare for baking: Cut each long pastry log into 4-6 individual rolls (depending on desired size). Transfer the cut rolls to the prepared baking sheet, leaving some space between them. In a small bowl, beat the large egg. Brush the tops and sides of each roll with the beaten egg wash. Sprinkle generously with sesame seeds.

Bake the sausage rolls: Bake for 20-25 minutes, or until the pastry is golden brown and puffed, and the filling is cooked through (internal temperature of beef should reach 160°F).

Serve: Let the sausage rolls cool for a few minutes before serving. Serve warm with the lighter burger sauce for dipping.


Prepare the filling vegetables: Finely chop 1/2 cup of yellow onion, shred 1/2 cup of carrots, shred 1/2 cup of zucchini, mince 2 cloves of garlic, and finely chop 1/4 cup of dill pickles.

Mix the sausage roll filling: In a large mixing bowl, combine the lean ground beef, chopped onion, shredded carrots, shredded zucchini, minced garlic, chopped pickles, 2 tablespoons ketchup, 1 tablespoon yellow mustard, 1/2 teaspoon salt, 1/4 teaspoon black pepper, 1/2 teaspoon onion powder, and 1/2 teaspoon garlic powder. Mix thoroughly by hand until all ingredients are well combined.

Caramelize onions for the sauce: In a small saucepan over medium-low heat, add 1 teaspoon of olive oil and 1/4 cup of finely chopped yellow onion. Sauté slowly for 10-15 minutes, stirring occasionally, until the onions are deeply caramelized and golden brown. Remove from heat and let cool slightly.

Prepare the lighter burger sauce: In a small bowl, combine the cooled caramelized onions, 1/2 cup of plain Greek yogurt, 2 tablespoons of ketchup, 1 teaspoon of packed brown sugar, 1 teaspoon of yellow mustard, and 2 tablespoons of dill relish. Mix well until the sauce is smooth and thoroughly combined. Set aside.

Preheat oven and prepare baking sheet: Preheat your oven to 400°F. Line a large baking sheet with parchment paper.

Assemble the sausage rolls: On a lightly floured surface, unroll one sheet of thawed puff pastry. Spoon half of the beef filling mixture down the center of the pastry sheet, forming a log shape about 1 1/2 inches thick. Sprinkle 1/2 cup of grated cheddar cheese (or lay 2 slices) over the filling. Fold one long side of the puff pastry over the filling, then roll it tightly to enclose the filling. Press firmly to seal the seam. Use a fork to crimp and seal both ends of the pastry log. Repeat with the second sheet of puff pastry and the remaining filling and cheese.

Cut and prepare for baking: Cut each long pastry log into 4-6 individual rolls (depending on desired size). Transfer the cut rolls to the prepared baking sheet, leaving some space between them. In a small bowl, beat the large egg. Brush the tops and sides of each roll with the beaten egg wash. Sprinkle generously with sesame seeds.

Bake the sausage rolls: Bake for 20-25 minutes, or until the pastry is golden brown and puffed, and the filling is cooked through (internal temperature of beef should reach 160°F).

Serve: Let the sausage rolls cool for a few minutes before serving. Serve warm with the lighter burger sauce for dipping.
